Custom made solution for PVC/PU/TPU/TPE conveyor belts production
Reliable conveyor belt systems are at the core of every manufacturing or logistic operation.
They must run constantly and provide dependable product conveying solution 24/7.
Machine Overview
The modern industrial Thermoplastic Elastomers used presently by the leaders of the belting industry deserve the best machines for profiles, cleats and sidewalls and splicing.
BELTA High Frequency series welders are designed and built specifically for demanding production needs of conveyor belts manufacturing companies. The power outputs of 10-20kW and multi step smooth power control allow unsurpassed production flexibility for various sizes and shapes. They implement the most advanced technological custom made tooling to make all of cleated and sidewalled belts easily in a minimum time frame.
- PVC and TPU belts
- Chamfers, V-notches, rounded corners, staggered cleats, profiled cleats, scoop cleats, v-guide cleats, and gusset reinforced cleats
- Corrugated sidewalls
- Edgecapping
- BELTA Welder is designed specifically for production of conveyor belts made of thermoplastic elastomers (TPE), PVC, TPU and PU. The most advanced technological custom made tooling ensures smooth and efficient production of any desired flat belts. Endless joining and fabrications of various cleats, steps and sidewalls can be done easily thanks to a large welding table and electrode holder that allows 360° positioning of any electrode.
- BELTA model is equipped with special quick change electrode holder. Side rolls mounted on the edges of the work table allow easy handling of long belts and precision weld positioning for fast production setup as well as ergonomic work space for operators.
- With the use of touch screen HMI and programmable PLC operator can easily input multiple weld/seam recipes. BELTA machines have HF power outputs from 10kW to 20kW for heavy production loads and various material thicknesses and cleat heights (up to 250mm). All these options make this machine a perfect tool for high-end production where precision, durability and strength is the key.
- Machines are available in standard power/size configurations. They can be equipped either with pneumatic (P) or hydraulic (H) electrode pressure system – according to customer needs
| Model | Belta 10 | Belta 15 / 20 |
| HF output power | 10 kW | 15 / 20 kW |
| Installed power | 15 kW | 22 / 30 kW |
| Weld efficiency | up to 40 cm2 from 1 kW for PVC based materials up to 30 cm2 from 1 kW for Volta based materials | |
| Power supply | 3 x 400 V (3 x 480V | 3 x 220V [for USA] by request) | |
| Working frequency | 27,12 MHz ± 0,6% | Hi-Q Gen4 HF Generator Power saving, stable and efficient RF generator with integrated backflow HF emission protection and grid filters | |
| Electron tube | air cooled metal-ceramic triode | |
| Electrode length | 600 mm | 1200 mm |
| Work table dimensions | 1000 x 1200 mm | 1200 x 1800 mm |
| Electrode stroke | 300 mm | 400 mm |
| Downstroke pressure | 1200 kg | 1900 kg |
| Upper weld platen size | 600 x 400 mm 800 x 400 mm | 1200 x 650 mm |
| Footprint | 2000 x 1300 x 2450 mm | 2000 x 1500 x 2450 mm |
| Weight | 1700 kg | 2600 kg |
Standard Features
- Automated HF weld cycles, easy setup and operation
- Smooth switchable power output settings
- Remote control and diagnostics
- PLC and 10" touch screen HMI control system
- ZTG ATS™ Autotuning HF power output system
- ZTG AntiFlash™ - ultra fast Solid State Arc protection
- ZTG AntiFlash™ - ultra fast Solid State Arc protection
Optional Features
- Individual table and weld platen sizes
- Additional table for larger belts widths
- Increased up to 550 mm electrode stroke
- Additional electrode holders for multiple parallel welding at one cycle
- Hydraulic drive instead of pneumatic
V-guide insert
and ruler
Belt edge stops
and pneumatic belt holders
360 electrode rotation
and fast on/off clamping
Touch screen HMI/PLC, cycle memory and ATS power control
Proportial HF power
distribution system
Work table side rolls
for easy material handling
Custom Made Solution For PVC/PU/TPU/TPE
Conveyor Belts Production
VIDEO PRESENTATION OF THE MACHINE
Tooling options for Belta machines
- Special design tooling for cleats and sidewalls
- Electrodes 50-1200mm (2”-48”) long
- Cleats and sidewalls up to 150mm (6”) tall
- Solid or sectional electrodes
- Custom cleat shapes – with or without base
- V-guides and Chevron shape welding
application examples
-
Conveyor Belts made of Thermoplastic
Elastomers (TPE), PVC, TPU and PU -
T-Cleats and Fabricated Cleats
(scoop, straight, beefy, gusset) -
Sidewalls: heights ranging
from 1" (25,4mm) to 6" (150mm)
We created an ONLINE DEMO program for our machines!